digsy® fusion S
Modular mobile suitable safety controller
digsy® fusion S is a 2nd generation 32-bit safety controller.
Due to its redundant architecture, it reaches Performance Level d and Categories 3 according to EN ISO 13849 and AgPL d according to ISO 25119 and EN 16590.
It is free programable according to IEC-61131-3 with CODESYS 3.5 SIL2.
digsy® fusion S is a versatile applicable, modular safety controller.
The basis is the safe CPU board with 48 I/O´s and the communication interfaces. This can be expanded by up to 4 I/O expansion modules with 48 I/O´s each, to a maximum of 240 safe, respectively standard I/O´s.
The option to perform 2 programs in parallel, in one controller, is supported.
A distinction is made between a safe program and a standard program for comfort functions. It is ensured that the standard program works interference-free and does not influence the safe program. Modifications to the standard program can be performed fast and without comprehensive safety analysis.
Complex mathematical calculations can be executed on a redundant floating-point unit, even in a safe context.
With an Ethernet and 4x CAN bus interfaces the digsy® fusion S has sufficient communication options, e.g. to sensors, controllers, displays and IoT gateways.
With a large, internal file system and an extra logging memory the digsy® fusion S offers the opportunity to hold configuration files directly on the device. Additionally, it features a FRAM for safe, redundant retained data. The USB port can be used to expand the memory or for service- and update concepts in the field.
With CODESYS 3.5 SIL2 a powerful software development environment is available which supports especially the realization of safety functions. The safe program as well as a standard program are generated with the same tool.
TECHNICAL DATA:
- PLd, Cat. 2/3, TÜV certified.
- 32-bit Dual Core Processor, 200 MHz, Lockstep mode
- 32-bit Floating-Point-Unit for safe Real-operations
- RAM: 16 MB - thereof up to 4 MB for variables
- Flash: 35 MB -
- thereof up to 2 MB for the standard program
- thereof up to 1,5 MB for the safe program
- thereof up to 16 MB for the file system
- Serial Flash: 64 MB for data logging
- FRAM: 32 kB - thereof 2x 8 kB for safe retained data
- 4x CAN-interfaces (CANopen-Safety, CANopen, J1939, Layer-2)
- 1x Ethernet interface (TCP/IP, UDP, FTP)
- 2x RS-232 interfaces, 1 of them free programmable
- 10x LED, 7x status, 3x free programmable
- 12x outputs, multifunctional:
- PWM, incl. current regulation - safe
- Digital - safe
- 8 x 2,5 A
- 4 x 4,0 A
- 6x out-/inputs, multifunctional:
- Digital outputs 4,0 A - safe
- Digital inputs, plus-switching
- 6x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Digital inputs, ground-switching
- 8x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Counter/pulse inputs - safe
- 16x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Analogue inputs - safe
- 0...20 mA, 0...10 V, 0...32 V
- 2x Reference voltage outputs:
- 1x Sensor supply output:
- VIM, max. 400 mA, switchable
- 1x Reference current output:
- Operating voltage: 8...32V
- Operating temperature: -40°C... +80°C (-40°F…+176°F)
- Aluminium enclosure with Goretex filter, saltwater resistant
- Shock-vibration- and rock fall-proof
- EMC proof according to automotive standards
- Integrated load dump protection
- Environmental protection: IP6K9K / IP6K7
- Dimensions:
- appr. 161,5 x 252 x 67mm (48/ 96 I/O's)
- appr. 161,5 x 252 x 115 mm (144/ 192 I/O's)
- appr. 161,5 x 252 x 162 mm (240 I/O's)
- E1 certification
I/O Extensions
- 12x outputs, multifunctional:
- PWM, incl. current regulation - safe
- Digital - safe
- 8 x 2,5 A
- 4 x 4,0 A
- 6x out- / inputs, multifunctional:
- Digital outputs 4,0 A - safe
- Digital inputs, plus-switching
- 6x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Digital inputs, ground-switching
- 8x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Counter/pulse inputs - safe
- 16x inputs, multifunctional:
- Digital inputs, plus-switching - safe
- Analog inputs - safe
- 0...20 mA, 0...10 V, 0...32 V
- 2x Reference voltage outputs:
- 1x Sensor supply output:
- VIM, max. 400 mA, switchable
- 1x Reference current output
General I/O module (GIOM):
- 12x outputs, multifunctional:
- PWM, current controlled
- Digital output:
- 8 x 2,5 A
- 4 x 4 A
- 6x out-/inputs, multifunctional:
- Digital output 4,0 A
- Digital input / high-active
- 6x inputs, multifunctional:
- Digital input / high-active
- Digital input / low-active
- 8x inputs, multifunctional:
- Digital input / high-active
- Counter- / pulse-input
- 16x inputs, multifunctional:
- Digital input / high-active
- Analogue input: 0...20 mA, 0...10 V, 0...32 V
- 2x Reference voltage outputs:
- 1x Sensor supply output:
- VIM, max. 400 mA, switchable
- 1x Reference current output
Controller, Mobile ECU, Machine control processor board, Machine Controller,